23 Lessons
In this first lesson, John Brown demonstrates a practical, cost-effective setup for life-size head sculpture. By using foam to replace much of the solid clay, he demonstrtates how artists can create lighter, more transportable pieces while saving on materials. With readily available hardware supplies and careful template work, John shows how to build a strong, stable foundation for detailed sculpting.
Duration: 17m 27s
In this lesson, John continues blocking in the head sculpture, using warmed clay to rapidly build an intentionally over-sculpted base. This approach provides extra material for refining through subtraction, allowing artists to quickly progress from initial forms to developing detailed, well-defined sculptural features.
Duration: 2m 42s
In this lesson, John emphasizes portrait sculpture by prioritizing primary forms (outlines and planes), over secondary details (surface textures and features). He advocates the "plane study" method, showing how establishing correct proportions, geometric planes, and accurate silhouettes early creates a strong foundation, allowing subsequent detailing to develop naturally.
Duration: 16m 1s
In this lesson, John discusses how proper facial sculpture requires establishing fundamental structural elements, specifically the hairline and the draft angles of the face, from an early stage. The disciplined use of calipers and adherence to consistent angular relationships throughout the face creates a solid foundation for realistic portraiture. This systematic, hard-surface-modeling approach ensures anatomical accuracy and symmetry in the finished sculpture.
Duration: 3m 29s
In this lesson, John explains how successful portraiture relies on fully seeing the face as a series of geometric planes and landmarks rather than smooth, continuous surfaces. By establishing guidelines, including the "keystone" reference, along with carving in deep areas of shadow (particularly eye sockets), he creates the foundation necessary for adding realistic facial features.
Duration: 11m 59s
This lesson deals primarily with the silhouette, as John describes how essential it is to professional-level sculpture work. By looking at the sculpture as a blacked out shadow shape, rather than a complex map of guide lines and other plainer shapes, sculptors can focus on establishing correct proportions and profiles first. Nailing these aspects early on is what makes a sculptor's work fundamentally correct, way before they start applying any details.
Duration: 4m 51s
In this lesson, John takes a closer look at the silhouette; stressing how successful facial sculpture requires careful attention to planes, angles, and continuous surfaces. His methodical approach to working with prepared guidelines while constantly refining and eliminating unwanted planes, shows how clay sculpting is essentially three-dimensional drawing.
Duration: 6m 26s
In this lesson, John demonstrates how mastering challenging facial features, such as ears, relies on dedicated practice and understanding underlying geometric principles. By combining anatomical knowledge with practical sculpting techniques and recognizing repeating structural patterns, artists can better memorize and execute accurate proportions.
Duration: 5m 55s
In this lesson, John breaks down mouth forms into recognizable patterns, such as trapezoids and the W-shape, making realistic facial features easier to sculpt. By applying the same approach to surrounding areas and emphasizing underlying anatomical and geometric structures, drawing on classical references like George Bridgman, he provides a solid foundation for sculpting a wide range of characters.
Duration: 3m 17s
In this lesson, John emphasizes understanding facial anatomy in three dimensions using clear landmarks. By masking half the face, he focuses on one side to ensure accurate proportions and spatial relationships before mirroring. His approach, considering support structures and surface guidelines, offers a method for building complex facial forms with proper depth and dimension.
Duration: 5m 2s
In this lesson, John demonstrates his workflow for sculpting anatomically accurate eyes, focusing on vertical planes and proper depth to achieve realistic form. He emphasizes that true mastery comes from understanding facial anatomy and using appropriate tools to consistently create lifelike curvature.
Duration: 11m 9s
In this lesson, John works on sculpting realistic ears, requiring an understanding of key anatomical structures and avoiding common mistakes like undersized ear canals and flat positioning against the head. John emphasizes that mastering ear sculpting comes through repetition and practice with large models. This basic ear structure serves as a versatile template that can be adapted for various characters and fantasy creatures.
Duration: 5m 16s
This lesson looks at the importance of understanding anatomical structure and relationships when sculpting the human neck and shoulders. John demonstrates that successful sculpture relies on both technical knowledge of muscle placement and angles, as well as practical techniques like strategic clay removal and temperature manipulation for finishing.
Duration: 6m 31s
In this lesson, John presents a practical solution to one of sculpting's most challenging aspects: achieving symmetry. By using a simple mirror as a reference tool, John can directly observe and replicate features rather than relying on guesswork or complex measuring techniques. This accessible method demonstrates that effective artistic solutions don't always require advanced tools or complicated processes.
Duration: 9m 47s
In this lesson, John highlights that sculpting eyes depends on the purpose of the sculpture. While detailed eyes with irises can add realism and character, they may be inappropriate for anatomical plane studies where simplified, filled-in eyes that emphasize structural planes are more effective. After showcasing both variations, John emphasizes the importance of proper tool usage and technique, particularly for blending and finishing work.
Duration: 4m 12s
In this lesson, John emphasizes that mastering the fundamental planes of the head is essential for successful portrait and character sculpting. While modern tools like ZBrush and photogrammetry aid finishing, meticulous handwork, attention to detail, and a strong understanding of form remain critical. Returning to these fundamentals ensures technical mastery, providing artists the freedom for creative expression.
Duration: 11m 55s
In this lesson, John looks at how photogrammetry offers a powerful bridge between traditional sculpture and fabrication, allowing artists to convert physical works into scalable digital files. While professional multi-camera rigs provide speed and efficiency for studio work, this lesson demonstrates that quality results can also be achieved with a single camera and patience. This workflow is particularly valuable for time-sensitive professional projects.
Duration: 12m 25s
In this lesson, John moves into the digital space with ZBrush, with Paul Gaboury demonstrating an effective 3D printing workflow. Combining traditional sculpting principles with digital tools, they show how to preserve the organic qualities of clay, work efficiently, and maintain intentional asymmetry while correcting technical imperfections, highlighting the thoughtful decision-making required for compelling, printable sculptures.
Duration: 20m 7s
In this lesson, work continues in ZBrush with the digital sculpting phase of the clean-up process. Here, the focus is on achieving clean planes and lines at the appropriate scale rather than excessive detail that won't be visible in the final six-inch print. The combination of automated features (Clay Polish, Z-Remesher) with manual refinement tools creates an efficient workflow for transforming imperfect scan data into production-ready models.
Duration: 29m 3s
This lesson introduces subdivision level management, projection mapping, and morph targets into the workflow, in order to sculpt in high-poly details in a flexible, non-destructive way. As Paul and John work, they also showcase unique brushes and customizable settings that help to achieve the detail they're looking for. Strategic use of ZBrush's technical features helps to balance detail quality, processing speed, and real-world printability constraints.
Duration: 20m 48s
In this lesson, Paul provides a comprehensive workflow for transitioning digital sculpts to physical 3D prints in ZBrush. The process emphasizes practical considerations like proper sizing, material efficiency through hollowing, and optimizing polygon counts for printer compatibility. By utilizing ZBrush's specialized plugins (Scale Master, Decimation Master, and 3D Print Hub), artists can efficiently prepare models while maintaining sculpt quality and ensuring accurate physical dimensions in the final print.
Duration: 9m 58s
The following is a sneak peek into the State of the art 3D printing studio at Carbon 3D.
Duration: 2m 49s
Primary tools
For this workshop you’ll need:
Project Files
By downloading these workshop files, you'll have access to helpful reference materials to follow along with John Brown's lessons. In the package, you'll find:
- Orthographic views (.jpg) – Images you can use to reference when sculpting the head and create a model template from when printed out
Skills Covered
Who’s this Workshop for?
This workshop is designed for intermediate to advanced sculptors and 3D modelers who want to master head sculpture and all its facets. Whether you're working in traditional clay or digital mediums, this comprehensive training from John Brown provides essential foundation skills for anatomically accurate head sculpting.
The workshop also covers 3D scanning technology and asset clean-up in ZBrush, preparing the final sculpture for 3D printing; a combination of techniques that makes these lessons ideal for artists looking to bridge traditional and digital mediums. With this in mind, character and concept artists can also find tremendous value in John’s teachings.
Learning Outcomes
By completing this workshop, artists will have developed comprehensive skills in head sculpture, from initial planning through digital finishing and 3D-printing preparation.
Key skills include:
- How to identify and establish vertical, horizontal planes, and facial feature landmarks accurately.
- How to create lightweight, full-scale armatures for life-size head sculptures efficiently.
- How to use templates and translate 2D reference drawings into three-dimensional sculptural forms.
- How to apply symmetry techniques and model hard surface details with professional precision.
- How to understand depth relationships, shadow creation, and fundamental sculptural plane theory.
- How to utilize photogrammetry scanning processes and import digital models into ZBrush.
- How to clean up scanned data and prepare sculptural models for 3D printing.








